Process Components Ltd is on the Move!

2017-03-31 13:56:02


KEK AND GARDNER - HIGH COURT RULING

2016-10-03 13:10:18


Process Components Ltd expands its range at Powtech 2016

2016-04-13 13:18:16


The future of KEK Powder Processing Equipment

2016-01-15 11:10:28


Business as usual at our USA subsidiary Kemutec Inc

2015-10-07 12:18:17


Mucon wins exclusive rights for Hygienic Valve sales to the UK

2015-02-24 09:43:11


Process Components Wear It Pink

2014-10-29 13:20:30


The New Mucon Series DSV Double Flange Slide Valve

2014-09-12 11:42:29


Spare Centrifugal Sifter Screens and Filter Bags

2014-05-14 10:58:24


Merry Christmas from Process Components

2014-05-14 10:58:48


Process Components hosts another Mucon training seminar

2013-12-12 15:54:03


New addition to the Mucon product range from Process Components Ltd

2013-07-22 11:08:39


Process Components announces new Sales Engineer

2013-04-08 15:42:30


Mucon Launches Its New Logo!

2013-09-06 12:24:51


Opportunity awaits……..

2012-07-03 10:49:30


Bearing Assembly Repair and Refurbishment

2012-05-16 16:05:04


Mucon Iris Diaphragm Valves, Not Just For Controlling Powder!

2012-05-14 15:50:23


New Sales & Marketing Manager at Process Components

2011-10-18 10:07:59


New addition to the Mucon product range

2011-06-30 14:44:34


The tools of your trade!

2011-04-04 11:35:30


Where did that seal go?

2011-02-04 16:54:58


New Senior Design Engineer at Process Components

2010-11-25 12:42:37


PPS Website Content Expanded

2010-09-02 16:47:25


A Sticky Problem Solved

2013-01-22 14:01:35


WOOD – you believe it!

2013-01-22 14:01:07


Bearing Assembly Repair and Refurbishment
Process Components specialise in Bearing Assembly repair and refurbishment

Most of the equipment supplied under our brands of KEK and PPS utilise some sort of bearing assembly. This key component is often ‘mission critical’ for the production process the equipment has been tasked with.

At Process Components we understand the demands placed on this type of component and always recommend holding a spare assembly, ensuring production down-time is kept to an absolute minimum.

We also recognise that speedy, cost effective repair of a damaged or worn bearing assembly can be of real benefit to our customers.

With this in mind, we have invested heavily in inspection, re-build and testing equipment at our Macclesfield facility.

Our fully audited Quality Management System, to ISO9001 ensures that we control and protect your goods from the moment they arrive at our facility until they are returned back to you. Documented Goods Receipt, Strip & Inspection reports and procedures track your goods through each stage of the process. We will provide you with a written estimate of the costs to complete the repair not completing any work without your prior approval.

   

Once you are happy for us to proceed, our team of experienced Fitters and Engineers is on-hand to complete the work but we can also call on specialist sub-contractors if needed. Here are just a few of the service we offer:

  • Full strip and component inspection
  • Refurbishment or Replacement
  • Bearing journal recovery – usually through Chrome deposit and re-grind processes
  • Static or Dynamic Balancing
  • Replacement parts and full rebuild
  • Final run-in and test

  • You can be assured that we only use the highest quality consumable parts including bearings, seals, washers and lubricants; and any new, replacement components will be manufactured and installed to the original equipment supplier’s specifications.

    Once any repair is complete we want to make sure the bearing is in tip-top condition and run-in before we return it to you.

    Our custom built test equipment has been developed in-house to carry out this task as quickly, efficiently and safely as possible. The test rig is configurable for vertically or horizontally mounted bearing assemblies, with the ability to run the spindle at variable speeds from 1rpm to above 20,000rpm.

       

    The unit employs state of the art infrared sensors to check the temperature at each bearing journal, with these results recorded using the latest in data logging technology and provided to you with the returned assembly.



    Our Spares & Service Specialists are available to help you with your enquiry. Contact us today for more information

     

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